Ezgo ST 400 CARB Owner's Manual Page 42
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Page 22
OPERATION AND SERVICE INFORMATION
Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings.
B
TIRE INSPECTION
Tire condition should be inspected per the Periodic Ser-
vice Schedule (Ref. Fig. 32 on page 21). Inflation pres-
sures should be checked when the tires are cool. Be
sure to install the valve dust cap after checking or inflat-
ing.
FRONT AXLE 3 Check for damage to axle and loose or missing hardware
FRONT SPRINGS 3 Check for loose hardware, cracks at attachments
FRONT WHEEL ALIGNMENT 3 Check for unusual tire wear, align if required
PARK BRAKE
3 Check for bent/binding linkage rod
3 Check for damage or wear to latch arm or catch bracket
Lubricate as required, use light oil. DO NOT LUBRICATE CABLES OR BRAKE
LATCH
REAR SHOCK ABSORBERS 3 Check for oil leakage, loose mounting hardware
ENGINE ELECTRICAL SYSTEM 3 Check coil/spark plug wires for cracks/loose connections
FUEL SYSTEM
3 Check for leaks at tank, cap, system lines, filters, pump, carburetor
3 Check system lines for cracks/deterioration
THROTTLE/GOVERNOR LINKAGE 3 Check operation and governed speed
HARDWARE AND FASTENERS
3 Check for loose or missing hardware and components
Tighten or replace missing hardware
SEMI-ANNUAL - 125 HOURS (includes items listed in previous tables & the following)
BATTERY
Clean battery & terminals
3 Check charge condition and all connections
DIRECTION SELECTOR 3 Check for wear and smooth movement (lubricate shaft with light oil if required)
KING PINS 3 Check for excessive play and tightness of retaining nuts
STEERING ASSEMBLY
Lubricate, use wheel bearing grease
3 Check bellows and pinion seal for damage or grease leakage
RACK END BALL JOINT Lubricate, use wheel bearing grease
REAR AXLE 3 Check for unusual noise and loose or missing mounting hardware
AIR FILTER ELEMENT 3 Check filter element, clean/replace as required
OIL FILTER S Replace (at oil change)
ENGINE OIL
S Replace with SAE 10W-30 or 10W-40 that meets or exceeds SF, SG, CC oil,
DO NOT OVERFILL
DRIVE BELT 3 Check for cracks, fraying and excessive wear
ANNUAL - 250-300 HOURS (includes items listed in previous tables & the following)
FRONT WHEEL BEARINGS 3 Check and adjust as required, see Technician’s Repair and Service Manual
REAR AXLE 3 Check lubricant, add lubricant (Ref. Fig. 47 on page 29) as required
SERVICE BRAKES
Clean and adjust, see Technician’s Repair and Service Manual
3 Check brake shoe linings, see Technician’s Repair and Service Manual
FUEL FILTER S Replace
SPARK PLUG S Replace, gap new plug (Ref. Capacities and Replacement Parts on Page 31)
MUFFLER/EXHAUST 3 Check mounting hardware; check for leaks at head and muffler gaskets
VALVES 3 Check cold (intake/exhaust) per Technician’s Repair and Service Manual
500 HOURS (includes items listed in previous tables & the following)
CARBURETOR Clean
CYLINDER HEAD AND PISTON
Remove carbon from cylinder head and piston
3 Check valve seats for carbon buildup and clean as required
Fig. 32 Periodic Service Schedule
- GASOLINE POWERED VEHICLES 1
- NUTZFAHRZEUGE MIT BENZINMOTOR 1
- 606909-DE 1
- BATTERIES 2
- CONTAIN LEAD 2
- OWNER’S MANUAL 3
- AND SERVICE GUIDE 3
- GENERAL INFORMATION 4
- TABLE OF CONTENTS 5
- SAFETY INFORMATION 10
- BEFORE INITIAL USE 21
- CONTROLS AND INDICATORS 22
- OPTIONAL WINCH 23
- Pull out 24
- Clutch Knob 24
- LOCKED OUT 24
- Incorrect 26
- COMMON SENSE OPERATION 27
- ENVIRONMENTAL CONCERNS 27
- VEHICLE CAPACITY 27
- MODIFICATIONS TO VEHICLE 28
- LOAD BED 28
- Manual Load Bed Latch 29
- Pull Up to Release 29
- STORAGE 30
- OPERATING THE VEHICLE 31
- 1" Min 34
- (2.5 cm) 34
- Ref Ftl 1S 34
- VEHICLE CLEANING AND CARE 35
- Ref Whi 3S 37
- FUSE REPLACEMENT 38
- TRANSPORTING VEHICLE 39
- SERVICE AND MAINTENANCE 40
- TIRE INSPECTION 42
- FOUR CYCLE ENGINE 43
- Oil Fill Cap 44
- 3/8" (1 cm) Maximum 46
- Deflection (New Belt) 46
- 1/2" (1.3 cm) Maximum 46
- Deflection (Existing Belt) 46
- Ref Bpt 2S 47
- AIR INTAKE AND COOLING FINS 48
- Ref Air 2 49
- 0.7 - 0.8 mm 50
- (.028” - .031”) 50
- CAPACITIES AND 51
- REPLACEMENT PARTS 51
- HARDWARE 51
- Ref Tsp 1 52
- GENERAL SPECIFICATIONS 55
- LABELS AND PICTOGRAMS 63
- VEHICLE WARRANTIES 71
- DOMESTIC WARRANTY 72
- Appendix B - 3 73
- Appendix B - 4 74
- VEHICLE WARRANTIES - FEDERAL 75
- DECLARATION OF CONFORMITY 77
- (EUROPE ONLY) 77
- BEDIENUNGS- UND 83
- WARTUNGSHANDBUCH 83
- ALLGEMEINE INFORMATIONEN 84
- SICHERHEITSINFORMATIONEN 90
- HINWEISE: 100
- VOR DEM ERSTMALIGEN EINSATZ 101
- VORSICHT 102
- OPTIONALE WINDE 104
- Ref Wdt 1 105
- Ref Wca 2 106
- Korrekte 106
- Ref Wps 2 106
- UMSICHTIGER BETRIEB 107
- UMWELTHINWEISE 107
- FAHRZEUG-LADEKAPAZITÄT 107
- VERÄNDERUNG DES FAHRZEUGS 108
- LADEFLÄCHE 108
- Ref Gss 1 109
- AUFBEWAHRUNGSFÄCHER 110
- LASTKORB (WENN VORHANDEN) 111
- GEWEHRHALTER (WENN VORHANDEN) 111
- BETRIEB DES FAHRZEUGS 112
- REINIGUNG UND PFLEGE DES 115
- FAHRZEUGS 115
- REPARATUR 116
- Ref Liv 4S 116
- Radmontage 117
- Unidirektionale Reifen 117
- SICHERUNGSERSATZ 118
- TRANSPORT DES FAHRZEUGS 119
- WARTUNG UND BETRIEB 119
- Ref Isl 1S 120
- REGELMÄSSIGER WARTUNGSPLAN 121
- REIFENINSPEKTION 122
- VIERTAKTMOTOR 123
- Seite 24 124
- BREMSEN 127
- LUFTEINLASS UND KÜHLRIPPEN 128
- BEFESTIGUNGSELEMENTE 131
- Seite 32 132
- Seite 33 133
- Seite 34 134
- ALLGEMEINE TECHNISCHE DATEN 137
- AUFKLEBER UND SYMBOLE 145
- FAHRZEUGGARANTIE 153
- FAHRZEUGGARANTIE - CALIFORNIA 155
- FAHRZEUGGARANTIE - FEDERAL 157
- ÜBEREINSTIMMUNGSERKLÄRUNG 159
- (NUR IN EUROPA) 159
- • Muskelzucken 163
- UK and Europe 164
- Ransomes Jacobsen Limited 164
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