Ezgo ST 400 CARB Owner's Manual Page 21

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Page 1
Repair and Service Manual
OPERATION AND SERVICE INFORMATION
Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings.
Thank you for purchasing a Gas Powered Light Duty
Utility Vehicle. Before driving the vehicle, we ask you to
spend some time reading this Owner’s Manual and Ser-
vice Guide. This Guide contains the information that will
assist you in the safe operation of the vehicle. It will also
assist you in maintaining this highly reliable vehicle.
Some illustrations show items that may be optional for
your vehicle. This guide covers the operation of several
vehicles; therefore, some pictorial views may not repre-
sent your vehicle. Physical differences in controls will be
illustrated.
This vehicle has been designed and manufactured as a
‘World Vehicle’. Some countries have individual require-
ments to comply with their specifications; therefore,
some sections may not apply in your country.
Most of the service procedures in this guide can be
accomplished using common automotive hand tools.
Contact your service representative on servicing the
vehicle in accordance with the Periodic Service Sched-
ule.
Service Parts Manuals and Technician’s Repair and Ser-
vice Manuals are available from a local Distributor, an
authorized Branch or the Service Parts Department.
When ordering parts or requesting information for your
vehicle, provide vehicle model, serial number and manu-
facture code.
BEFORE INITIAL USE
Read, understand and follow the safety label on the
instrument panel. Be sure you understand how to oper-
ate the vehicle, its equipment and how to use it safely.
Maintaining good performance depends to a large
extent on the operator.
Improper use of this vehicle could result in
severe injury or death. The ST series are light
duty utility vehicles, NOT All Terrain Vehicles
(ATV’s).
This vehicle is not a toy and using it while
engaging in horseplay is dangerous.
Plan carefully before using the vehicle to go
significant distances over questionable terrain.
Remember that a one hour drive may take
many hours to walk out should you run out of
fuel or be stranded by becoming stuck on
unsuitable terrain.
Hydrogen gas is generated as a natural part of
the lead acid battery charging process. A 4%
concentration of hydrogen gas is explosive and
could cause severe injury or death. Charging
must take place in an area that is adequately
ventilated (minimum of 5 air exchanges per
hour).
To reduce the chance of battery explosion that
could result in severe injury or death, never
smoke around or charge batteries in an area
that has open flame or electrical equipment
that could cause an electrical arc.
Hydrogen gas is generated in the charging cycle of bat-
teries and is explosive in concentrations as low as 4%.
Because hydrogen gas is lighter than air, it will collect in
the ceiling of buildings necessitating proper ventilation.
Five air exchanges per hour is considered the minimum
requirement.
Never charge a vehicle in an area that is subject to
flame or spark. Pay particular attention to natural gas or
propane gas water heaters and furnaces.
Before a new vehicle is put into operation, the items
shown in the INITIAL SERVICE CHART must be per-
formed (Ref. Fig. 1 on page 1)
.
Vehicle battery must be fully charged before initial use.
Check for oil or fuel leaks that could have developed in
shipment from the factory.
Determine and record braking distance required to stop
vehicle for future brake performance tests.
Remove the protective clear plastic, that protect the seat
bottom and back rest during shipping, before placing the
vehicle in service.
Fig. 1 Initial Service Chart
ITEM SERVICE OPERATION
Battery Charge battery
Seats Remove protective plastic covering
Brakes Check operation and adjust if necessary
Establish acceptable stopping distance
Tires Check air pressure (see SPECIFICATIONS)
Fuel Fill tank with correct fuel
Engine Check oil level
Ref Isc 2
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